About the Rockwell Hardness Conversion
The Rockwell hardness test measures a material's resistance to indentation by pressing a diamond cone or hardened ball into the surface under a known force and measuring how deep the indenter sinks in permanently. Unlike Brinell or Vickers testing, the Rockwell method reads hardness directly from that depth — no optical measurement of an indent's diameter is needed. This calculator converts a measured indentation depth into the standardized Rockwell hardness number for any of the nine standard (non-superficial) Rockwell scales defined in ASTM E18.
The depth-to-hardness formula
Every regular Rockwell scale follows the same relationship: HR = N − h ⁄ S, where h is the permanent increase in indentation depth (in mm) caused by the major load, S = 0.002 mm is the scale's depth increment, and N is a scale constant — 100 for scales that use a diamond cone indenter (A, C, D) and 130 for scales that use a ball indenter (B, E, F, G, H, K). A shallower indentation (smaller h) produces a larger HR value, so higher numbers always mean a harder material on a given scale.
Test forces and indenters
- Diamond-cone scales (A, C, D) use a 120° diamond cone with a 0.2 mm spherical tip (the "Brale" indenter) and a scale constant N = 100.
- Ball-indenter scales (B, E, F, G, H, K) use a hardened steel or tungsten-carbide ball — 1/16 in (1.588 mm) for B, F, G or 1/8 in (3.175 mm) for E, H, K — with a scale constant N = 130.
- Every regular scale applies a 10 kgf (98.07 N) minor load first to seat the indenter, then a major load; the scale's standard total test force - 60, 100, or 150 kgf depending on the scale, which already includes that minor load - is what's shown in the results.
- The depth increment S = 0.002 mm per Rockwell unit applies to all nine regular scales; superficial scales (15N, 30N, 45N, 15T, 30T, 45T, and similar) use S = 0.001 mm and are not covered by this calculator.
Choosing the right scale and reading validity
Rockwell numbers are only meaningful within roughly 20 to 100 on a given scale — below 20 the indenter penetrates too deep for the geometry to behave consistently, and a scale with a lighter load or larger indenter (for example HRB instead of HRC) usually gives a more reliable reading. Because each scale is defined by its own combination of indenter and load, a hardness number from one scale cannot be converted to another scale by simple arithmetic — comparisons between scales, or between Rockwell and other hardness methods such as Brinell or Vickers, require the empirical conversion tables published in ASTM E140, which are calibrated to specific material types and should not be treated as universal.