Understanding Angle of Twist
When a torque is applied to a shaft, the shaft rotates by an angle called the angle of twist. For a straight, circular shaft made of a linear-elastic, homogeneous material, this angle can be found directly from the shaft's geometry and material properties, without any physical testing.
The formula
The standard torsion formula relates the angle of twist θ (in radians) to the applied torque, the shaft's geometry, and its material:
θ = T · L / (J · G)
- T — applied torque, in newton-meters (N·m)
- L — length of shaft over which the torque acts, in meters (m)
- J — polar moment of inertia of the cross-section, in m⁴; for a solid circular shaft of diameter d, J = π · d⁴ / 32
- G — shear modulus (modulus of rigidity) of the shaft material, in pascals (Pa)
The result comes out in radians; multiply by 180/π to convert to degrees, which is usually easier to picture. This calculator also reports the maximum shear stress at the shaft's outer surface, τ = T · r / J, where r = d/2 is the outer radius — a useful check that the shaft is staying within its elastic range.
Working with units
- This calculator takes torque in N·m, length in m, diameter in mm (converted internally to meters), and shear modulus in GPa (converted to pascals) via the material selector.
- Typical shear modulus values: steel ≈ 79 GPa, aluminum alloys ≈ 26 GPa, brass ≈ 40 GPa, titanium alloys ≈ 44 GPa, copper ≈ 48 GPa.
- For a hollow shaft, replace J with π · (do⁴ − di⁴) / 32 using the outer and inner diameters; this calculator assumes a solid circular cross-section.
Knowing the limits
This formula assumes the shaft is straight, has a uniform circular cross-section along its length, and stays within the linear-elastic range of the material — meaning the shear stress never exceeds the proportional limit. It does not apply to non-circular cross-sections (which warp out of plane under torsion and need a shape-specific formula), tapered shafts, or shafts loaded beyond yield.