About the RPM Calculator
This calculator finds the rotational speed of a driven pulley, gear, or wheel from the speed of its driver and the two diameters involved. It uses the standard belt-and-pulley (or meshed-gear) relationship taught in mechanical engineering and shop-math courses: for an ideal drive with no slip, the product of diameter and RPM is the same on both sides.
The formula
The governing relationship is:
D1 × RPM1 = D2 × RPM2
where D1 and RPM1 are the driver pulley's diameter and speed, and D2 and RPM2 are the driven pulley's diameter and speed. Solving for the unknown driven speed gives:
RPM2 = RPM1 × D1 ÷ D2
This says a bigger driven pulley turns proportionally slower than the driver, and a smaller driven pulley turns proportionally faster — the same inverse relationship that makes a small chainring on a bicycle spin the rear wheel faster than a large one at the same pedal cadence.
Belt (surface) speed
The calculator also reports belt speed — how fast the belt itself travels along the pulleys' rims. Because the belt is a single continuous loop, its surface speed is identical at both pulleys in an ideal drive:
Belt speed (ft/min) = π × D1 × RPM1 ÷ 12
using diameter in inches and dividing by 12 to convert inches per minute to feet per minute. This value matters for belt life and machine design — running a belt faster than its rated surface speed accelerates wear.
How to get the best results
- Measure diameters at the same point — either both at the pulley's outer edge or both at the belt's pitch line — so the ratio is consistent.
- Use the driver pulley's actual running speed (from a tachometer or the motor's nameplate RPM), not its rated no-load speed if the motor is under load.
- Keep diameter and speed units consistent; this tool expects diameters in inches and speed in RPM.
Practical context
The formula assumes an ideal, no-slip belt or a direct gear mesh. Real flat and V-belts can slip roughly 1-3% under heavy load, so measured output speed may run slightly below the calculated value. For toothed timing belts and gear trains, slip is effectively zero and the formula is very accurate.