What This Calculator Measures and Why It Matters
A standard 40,000 BTU propane patio heater looks inexpensive at purchase — $150 to $300 — but the running costs over a season can easily exceed $300 to $600 depending on how many hours you use it and what propane costs in your area. Electric infrared heaters often carry a higher sticker price but lower monthly bills. This calculator gives you the honest per-hour and per-month figures for both fuel types so you can make an informed decision before buying or plan your outdoor heating budget accurately.
The cost math differs meaningfully by heater type. Propane is measured in BTUs and priced per gallon; natural gas patio heaters are priced per therm; electric models are measured in watts and priced per kilowatt-hour. The calculator handles all three, converting your heater output to fuel consumption automatically.
The Core Formula
Cost Per Hour = (BTU Output ÷ BTU per Unit of Fuel) × Fuel Price × Number of HeatersFor propane, one gallon contains approximately 91,500 BTU. A 40,000 BTU/hr heater consumes about 0.44 gallons per hour. At $3.50 per gallon that is $1.54 per hour. For electric heaters, divide watts by 1,000 to get kWh, then multiply by your electricity rate — a 1,500W infrared heater at $0.16/kWh costs $0.24 per hour.
Typical Patio Heater Outputs and Real Costs
Knowing the common output range for each heater type helps you benchmark your numbers:
- Standard freestanding propane tower (40,000 BTU): $1.35–$1.75/hr at typical propane prices of $3.10–$4.00/gal
- Table-top propane heater (10,000–12,000 BTU): $0.34–$0.52/hr — much cheaper to run, but less heat output
- Electric infrared wall/ceiling heater (1,500–3,000W): $0.22–$0.48/hr at $0.15/kWh
- Natural gas patio heater (40,000–60,000 BTU): $0.45–$0.90/hr at $1.10–$1.50/therm — significantly cheaper than propane for equivalent heat
- Commercial mushroom propane heater (50,000 BTU): $1.75–$2.20/hr — expensive but heats a large area
Propane vs Electric: Which Costs Less to Run?
The answer depends almost entirely on local fuel prices. In areas where propane is $2.50/gallon and electricity is $0.18/kWh, electric infrared heaters usually win on operating cost. When propane dips below $2.00/gallon — common in rural areas with bulk tank delivery — propane heaters can match or beat electric. The key comparison point is heat output per dollar spent, not the sticker price on fuel. A propane heater running at 40,000 BTU is putting out roughly 2.7x the heat of a 1,500W electric unit, so raw cost-per-hour comparisons need to account for the heat being delivered.
Common Mistakes When Estimating Running Costs
- Using the maximum BTU rating continuously: Most patio heaters have a variable flame or thermostat. Actual consumption at a moderate setting is 60–80% of the maximum rated output.
- Ignoring tank rental fees for propane: If you rent a large LP tank from a supplier, the monthly rental adds $10–$25 to your effective fuel cost.
- Forgetting that electricity rates vary by time-of-day: If you use a time-of-use electric plan, evening patio heater use may cost 50–100% more than daytime rates.
- Not accounting for wind: On windy evenings a propane heater can lose 30–50% of its effective heat output, making you run it longer and at higher output to feel the same warmth.